Industry 4.0 & IIoT Solutions – Reducing manufacturing costs while detecting and diagnosing machining problems!
Manufacturing knowledge & cloud technology are in our DNA. We bring fully operational & complete solutions to your manufacturing or process-validation issues! We offer consulting & turn-key solutions in the area of electronic sensor-based Tool condition Monitoring, process Monitoring, Broken tool detection, Collision control for CNC machines, Machine health fingerprinting for predicting failure to minimize down-time.
Intelligentia Deliverables (Machine Monitoring)
Deliverables under Two broad headings
- Machine Tool Monitoring
- Spindle health check-up & residual spindle life monitoring based on extent of abuse
- Machine Collision detection and immediate machine stop (1 millisecond response time!)
- Event-Log (Black-Box for collision events)
- Touch or tool-contact detection
- Machine process / cycle fingerprinting & continuous monitoring
- Continuous monitoring (machine surveillance even during machine power off)
- Generate email when chips making efficiency drops (night shift watchdog)
- Tool imbalance detection
- Automated email notification in the event of spindle issues
- Improper tool clamping detection
- Chattering phenomena detection & correction
- Customizable vibration monitoring scenarios
- Transport Monitoring System
- Condition Monitoring & predictive maintenance
- Plant safety and reliable alarms, machine stoppage & email generation when excessive vibration levels are reached
- Long term vibration Monitoring to predict equipment residual life and avoid unplanned repair
- Diagnostic and troubleshooting of machine damage to enhance maintenance process
- Daisy-Chain configuration allows an easy deployment of sensors allowing saving on cables & installation
- Large Gearboxes (including wind turbines) where it is often required to Monitor spectral values instead of overall values
- Large Pumps & Turbine Monitoring
- Industry 4.0 ready