What we do
Turn-key machine monitoring, delivered by a practitioner.
Every engagement blends sensor selection, data architecture, and shop-floor operational reality. We work on the plant floor and in the data — never one without the other.
01 — Capability group
Machine Tool Monitoring
Real-time protection and diagnostics for high-value CNC assets.
- ›Spindle health check-up & residual life monitoring
- ›Machine collision detection (1 ms response)
- ›Event-Log black-box for collision events
- ›Touch and tool-contact detection
- ›Machine process / cycle fingerprinting
- ›Continuous surveillance — even during power-off
- ›Night-shift efficiency watchdog with email alerts
- ›Tool imbalance detection
- ›Improper tool clamping detection
- ›Chattering phenomena detection & correction
- ›Customisable vibration monitoring scenarios
- ›Transport monitoring system
02 — Capability group
Condition Monitoring & Predictive Maintenance
Long-horizon reliability engineering across rotating equipment fleets.
- ›Plant safety alarms and automatic machine stop on excessive vibration
- ›Long-term vibration trending for residual-life prediction
- ›Diagnostics & troubleshooting of machine damage
- ›Daisy-chain sensor architecture for cable-efficient deployment
- ›Large gearboxes (including wind turbines) — spectral monitoring
- ›Large pump & turbine monitoring
- ›Industry 4.0 / MTConnect / OPC UA / MQTT integration
03 — Capability group
Advisory & Implementation
Independent counsel from an operator's perspective, not a vendor's.
- ›On-site plant audits and monitoring-strategy reviews
- ›Sensor selection and vendor-neutral technology evaluation
- ›Retrofit planning for legacy Fanuc / Siemens / Heidenhain controllers
- ›Data architecture: edge gateway, MQTT broker, cloud analytics
- ›Predictive-maintenance ROI modelling and business case support
- ›Team enablement and knowledge transfer to plant engineers
Not sure which capability fits your plant?
A 30-minute discovery call is usually enough to shape a monitoring strategy.