B-Safe X Sensor

Much more than you see.

A configurable system for continuous monitoring and protection of spindles and machine tools. The miniaturised sensor installs directly on the spindle for real-time monitoring and predictive downtime reduction.

B-Safe X sensor mounted on a spindle

Your safety solution

Crash protection

Immediate machine stop on collision within 1 ms.

Continuous monitoring

Data recording even when the machine is turned off.

Black box

Embedded data logger for events, waveforms and trends.

Industry 4.0 upgrade

Information sharing over Modbus TCP or RTU on RS485.

Hybrid MEMS 3D + piezoelectric technology delivers complete signal analysis on a wide band. An integrated microprocessor with local memory detects and records collisions, unbalances, overloads, working-cycle anomalies, tool wear and bearing diagnostics.

Software & connectivity

Interact locally, supervise from anywhere.

Always-connected HMI

The B-Safe HMI interacts with multiple sensors simultaneously and is available in different languages and layouts, running on Windows PCs and control panels.

Fingerprint

Condition monitoring based on a reference mask recorded in a healthy state; total RMS gives a fast comparison and FFT enables deeper investigation.

Events

Review spindle history through an intuitive infographic — alarms, warnings, check-up notes and power status. Collision events expose 4 s before and 1 s after the impact.

Statistical data & trends

Coefficients and thresholds adapt to a wide variety of applications. Includes Spindle Check-Up for real health assessment.

B-Safe Cloud

Remotely supervise all sensors, personalise SMS / email / push alerts and access data from the dedicated web portal or iOS / Android app.

Configure your system

Pick the options that fit your process.

  • L1Event Logbook
  • L2Triaxial Real-Time Data
  • L3High Frequency Monoaxial Data
  • L4FFT Analysis
  • L5Collision Waveform Recorder
  • L6Historical Trends
  • L7Spindle Check-Up
  • L8Service Notes
  • L9Triaxial Real-Time Data Recorder
  • L10Fingerprint

Predictive maintenance

Capabilities out of the box.

  • Collision alarm within 1 ms
  • Waveform recording of the last 10 collision events
  • Overloading alarm
  • Statistical data recording
  • Overheating alarm
  • Historical trend recording
  • Programmable thresholds
  • Real-time data for process monitoring
  • Sensor with integrated memory
  • Digital data for post-processing
  • Events data logging
  • 5-day back-up battery
  • Fingerprint
  • Axis alignment of sensor to machine
Machine tool spindle cutting a metal part

Technical specs

Miniaturised, rugged, integrated.

Connector version
M12 × 1.0 — L 41 mm
Integrated cable (M12)
M12 × 1.0 — L 32 mm
Integrated cable (M16)
M16 × 1.5 — L 22 mm
Cable length
5 m (extensions available)
Triaxial sensor
MEMS ±16 g, 1,000 Hz
Monoaxial sensor
Piezoelectric ±16 g, 10 kHz
Working temperature
−40 to 85 °C (−40 to 185 °F)
Shock resistance
10,000 g
Connectivity
Modbus TCP or RTU on RS485

Ready to protect your spindles?

Talk through B-Safe X selection, options and rollout for your plant.

Book a discovery call